![]() It also prevents the multiplication of defects and improves machinery condition overall.Ī well planned and executed predictive maintenance project should improve a sawmill’s bottom line by reducing long-term maintenance costs and avoiding costly unplanned maintenance. Another long-term benefit is that timely repairs eventually increase the service life of parts through a notable reduction in frequency of repairs and severity of machine damage. Instead of tinkering with otherwise functional equipment, sawmills can proactively set up a PdM system and reduce the need for human intervention in the first place. This has been an on-going problem, but predictive maintenance is changing that narrative. His findings showed that opening up equipment or “interfering” with it for routine servicing increased the chances of a malfunction.Īdded to the cost of these service-related breakdowns is the unnecessary waste of replaced spare parts, time, and other associated resources. ![]() ![]() Technicians can then be alerted to perform the required maintenance.Ģ) Reduce maintenance costs: Back in the ’40s, a British scientist noticed an anomaly: machines that were working perfectly would begin to breakdown more often after routine inspection and servicing. As expected, if any of these assets breaks down, it could delay production.īut, by installing sensors to monitor heat, noise, vibration, etc., in the transmission, hydraulic pumps, engine, turbo chargers, and rotating parts, operators can receive information about any component that is exceeding its defined threshold. It’s a simple and straightforward process and, for better illustration, let’s look at an example of how we can monitor wood processing vehicles.Ī typical sawmill has loaders, shredders, and material handlers in its fleet and each of these vehicles is assigned to a particular operational site with set deliverables. With this in mind, sawmill owners can expect to gain the following benefits from adopting predictive maintenance:ġ) Reduce downtime: Predictive maintenance technology protects against unexpected and costly machine breakdown by design, rather than by chance. For sawmills specifically, owners face unique challenges that vary from issues like managing expensive and complex equipment to ensuring operators’ safety. PdM deployment cuts across almost every industry these days. planning and scheduling predictive maintenance work.staff training for faster implementation of PdM practices. ![]()
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